How To Fix a Broken Headphone Wire

What part of the headphones do you think is the most fragile? Yes, you are thinking it right, the headphone wires. And this is also the reason why they damage the first hand. The headphones will be of no use if they can produce the best quality sound but are not able to bring it to your ears. So here is the need of knowing how to fix a broken headphone wire.

With every twist and turn, the elastic headphones wires become close to breakage and damage. You need to handle them very carefully. But even after a lot of care and attention, they can get accidentally damaged after being bitten by your pets, or sometimes get tangled in your hair. If you are wondering what headphones are best for your baby while traveling in an airplane? You can check our article about the best baby headphones for Airplane travel.

Let’s get back to our topic of how to fix a broken headphone wire. Some DIYs to try on your broken headphone wire are way easier and cheaper than buying a new one. You just need to spend 20 minutes and you will be amazed by the brand-new headphone. In this post, we mention a step-by-step method to fix your broken headphone wire.

Steps For How to Fix a broken headphone wire:

Normally cheap headphones tend to break their headphones wires earlier than expensive ones. Check out our best-wired headphones for under $200 to avoid future inconvenience. Fixing broken headphones wires is way easier than you think. The step-by-step guide in this article will help you transfer your old headphones into brand-new ones.

Tools Need to Fix Broken Headphone Wire:

Repairing anything cannot be done without having proper and complete tools that you are going to use during the process. The need of having proper and quality tools during any process is neither less nor ignorable. The tools you’ll need to fix broken headphones wires are

1. Wire Stripper:

We suggest you use a wire stripper to tear your wire but the alternative is the knife, nail clipper, or any sharp and narrow thing that can help you cut the outer part of the wire.

2. Soldering Iron:

The second thing that is the must-have tool to fix the wire is the soldering iron. This key tool will be later used to join the wires together.

3. Shrink Tubing:

You will need shrink tubing so that the wire will not get damaged by external factors once gets repaired.

4. Thin Gloves:

This is not a mandatory element but is referred to wear gloves before putting your hands into them to protect them from any harm.

Identifying the broken wire:

Broken wires do not always mean that they get apart and broke down into two pieces. Sometimes, internal wire damage also leads to annoying wire-breaking problems. To identify the internally broken wire, observe its producing voice. if the voice produced is distorted and buzzing.

Cutting and stripping the wire:

After finding out the broken part, grab a stripper and start opening the wire slowly and gently. Do not cut the internal wires if you are using a knife or any sharp thing. Be careful with it.

First, cut a very small hole and start pulling the wire by the stripper. The rest of your work will be done by a stripper. the stripper will help in tearing the outside rubber-like part and lead you to a better and clear vision of small and broken wires.

Soldering the wires:

Identify the broken wires and try to make them together again by soldering iron. This is the most important step and should be done with great care and attention.

After stripping, 4 small wires should be exposed one will be blue, one red, and two golden called ground wires. Take the two golden wires and start twisting them both. Put solder to the ends of golden wires first and make them meet together in the first place.

After the golden wires, go to the other ones (blue and red) and solder both wires with the other side. In this way, you can get 3 strips of wires sliding smoothly throughout the wire.

TIP: The head should be bearable to the wires. More heat can damage the wires.

Insulating the wires:

We cannot let the wire roam around without having any outer cover. This not only makes them damaged but is also harmful as they can get involved in small explosions.

Shrink tubing is the most handy and recommended option to get your wire covers. Insert the wire in the tubing and give a small amount of heat to make them shrink and stick to the wires making them fully covered and protected.

Alternatives to shrink tubing, you can use electric tape. Wrap the tape around the wires to secure them from external damage. But in contrast to both, shrink tubing is considered better.

Testing the headphones:

Now it’s the time to test your abilities. The moment of truth of all your hard work is testing your headphone. Plug your headphones and check if they are working properly. if the voice is clear and free from distortion then congratulations, you saved your money and time.

Conclusion:

Everybody wants to hear the pleasing and clear voice pumped through their devices. Nobody wants to ruin their music experience by clattering and distorted noise. The most common reason for unpleasing voice is broken or damaged headphones wires.

 If you are wondering in what cases headphones wire break the most? The studio performances are the ones. where wires stretch the most during performance making them fragile. The best headphones for music production recommended by us can save you from lots of trouble.

Although the method is a little tricky and requires some professional hands you can get it done if you read this article thoroughly and carefully. the tips and tricks shared in this article will help you go through the process smoothly.

FAQs:

Is there a way to fix a broken headphone wire?

Yes, broken headphones wires can be fixed by using the soldering iron method. You may need to invest some time in it but spending a little time is better than spending a lot of money.  You are recommended to take it to the professionals as a little mistake will lead you to unwanted results.

How do you fix a broken headphone wire without soldering?

Another option for fixing a headphone wire without soldering is by using scotch tape. After stripping the wires, use scotch tape to bring the wires back together and secure them by wrapping them at least 5 times. This is an alternative method but is not recommended if you want long time insurance.

How to fix headphone wires with tape?

Headphone wires can be fixed by tape but it is not a professional way. Fixing by tape is not long-lasting. After a few days, the wires will break again. However, using tape as shrink tubing after fixing the wires by soldering is not forbidden.

How to fix headphone wires with a mic?

If your headphone also has a mic, nothing will be changed in fixing the wire. You can use the same soldering method to bring the wires back. After that, put the shrink tubing and cover them to prevent external damage.

How do headphone wires break?

Headphone wires are the most fragile part of the headphones. every twist will make you closer to its breakage. A little hit and a small bit from your pet can also lead you to the problem of broken headphones wires.

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